Ultrasonics for cleaning moulds. Wäsche Formen mit Ultraschalls. Nettoyage des moules avec les ultrasons.

Maintenance moulds with the ultrasonics energy

Today is very important, in all industries, the perfect and rapidly cleaning. Now, ours cleaners with ultrasounds represent, since 1992, a high standard of reference in the sector for what pertains and concern the effectiveness, the duration and the strong construction in ultrasonic implants for perfect clean, rapid wash and fast degreasing.
Doesn't exist one problem of washing that is not resolvable with us: with ours fantastics ultrasonics - washers and ultrasonics cleaners. Ultrasonic Industrial Engineering has designed a new line of machines for the specific industrial washing of dies. The experience gained in the sector of aluminium and light alloy foundry (pressure die casting, gravity casting and back pressure casting), plastic moulding and rubber injection moulding, has enabled the company to solve all the problems associated with the washing and cleaning of dies.

The ultra-audible vibration machines produced by this company in Milan are a safe and reliable system for removing pollutant deposits such as moulding residues, oil, grease, gas oxides, releasing agents, graphite, colouring agents and lime deposits. The high quality of the surfaces thus obtained is only one of the characteristics of the Ultrasonic system: in fact, the machine enables the entire cleaning operation, also inside the die, in a few minutes, avoiding manual scraping operations using solvents, often unsuitable considering the precision and complexity of the impressions. Also avoided are the costly operations of dismounting the dies and inserts with the consequent operational setbacks and waste of time in maintenance. In order to satisfy the most widely varying range of needs, Ultrasonic produces die washing lines consisting of strong 304 / 316L stainless steel baths with an internal working capacity of between 70 and 20.000 litres (very big moulds cleaners).

The plants usually consist of betweeen 3 and 7 baths for various phases on line: rinsing in pressure, rinsing with demineralized water, neutral or acid passivation, anti-oxidant protection dewatering type, drying oven with filtered hot air cycle airtight forced digital. The other construction materials, internal sizes or special spray rinsing systems are disegned in 24 hours based on specific costumers specifications.

The heart of our ultrasonic washing system consists of a multiferquency ultra-acoustic vibration generator which, at any time and thanks to a special electronic power regulation device, can provide the maximum ultra-audible power on the piece to be cleaned, automatically optimising the best power/generated oscillation ratio. In the liquid the “Supersonic” type magnetic transducer transforms the generated high frequency into mechanical molecular vibration, wich rapidly removes the polluting agents from the metal surfaces: the complemantary chemical dissolving action is obtained using special detergents, formulated in the company’s chemical laboratory, in hot or cold processes.

With or strong and homogenous ultra-audible vibratory action in every single part of the washing bath, the cleaning action is perfect even on areas which are difficult to reach using other washing systems, with the added advatage of safeguardingthe dies “impressions, in time, from possible erosion: Infact there is no need for acids, corrosive agents, mechanical abrasion, jets of hot water or steam. The washing process is completed with the phases of rinsing, inhibition and protection in order to protect the die from any oxidising until it is used again. As well as their high degreasing and protective power, Ultrasonic’s detergents last for several months and are environmentally safe: they do not require frequent expensive changes in the baths, they are easily disposed of with no extra costs and no ecological-environmental problems.

Greats masters in industrial cleaning and very experts in moulds maintenance

The operational potentional of the design engineers and affiliated structures, the expirience of the technical and commercial staff, the well-equipped testing labs in Milan city, in Opera city and in other authorized laboratories of the group, where it is possible to solve alls problems associated with washing, are Ultrasonic’s guarantees for providing a complete “industrial washing engineering service" from design to turn-key start-up.

This is limpid quality

The ultrasonics cleaners with ULTRASUONI italian brand is certified Original Italian Products and are certified and known for having all the inside components made in Italy, with internal assurance system quality SCQ 6000 - 2008.

We have all approvation - certification, norms and certificates for industrial and medical applications with ultrasonics.

Now, this certifications are absolute guarantees for clients, industries; for protect the safety and for total quality in result's cleaning: excellent degree of cleaning for moulds, matrixes, mechanical pieces, objects, industrials components, worked parts, electronic cards, microchip, air and water filters, surgical equipments, more and more components or parts, in any type of production and for any cycle of production.
Then, no assemblages with electronic cheaps at little price in the cleaners's machines manufactured by the society Ultrasonics Industrial Engineering.

Ultrasonic cleaning ULTRASUONI BRAND is used across the entire spectrum of industrial component manufacture, from maintenance, through reconditioning devices, right up to cleaning microscopically tiny structures, such as in PCB manufacture. Ultrasonic cleaning makes smooth procedures possible in the fields of metal working, electro-technology, PCB manufacture, the auto industry and in precision mechanics, to name just a few.

ULTRASUONI INDUSTRIAL ENGINEERING SAS Security in electrical and mechanical construction engineer

Società con Marca ULTRASUONI , lal marca significa: produzione, azienda, singoli componenti e fabbricazione macchine interamente italiana. 20122 MILANO, via Della Braida, 6 - ITALY Sede e amministrazione.
20090 OPERA MILANO - via Cefalonia, 5 DIRECTION AND OFFICES. Tel. 0257606078 - 0257606289
Fax 02 57606289 - CLIENT SERVICE : tel. 360 459513 - 329 9824315 - 339 1392526 CLIENT SERVICE

Italian Quality in ultrasonics cleaners, we are..